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Spray drying
Enhance your spray drying profitability
Increase production capacity by up to 40%, enhance product quality and reduce energy consumption by adding a customized Munters dehumidification or heating solution to your spray drying process. Doing so helps boost throughput and uptime and positively impacts your profitability.
Food, pharmaceutical, and other production processes utilize spray drying to ensure product quality and consistency. These processes need to be reliable and efficient, regardless of climate conditions, where uncontrolled humidity and temperature can cause problems during the drying process.
Discover your increased throughput and savings
See for yourself the increased uptime, energy savings, and production a Munters spray drying solution can provide.
Try our calculator and download your personalized report.
Dehumidification and efficient air heating are musts for spray drying
A sensitive process, spray drying requires precise humidity and temperature control. Airborne moisture and undesirable humidity can have adverse effects on your production output.
Indirect air heating is an essential step in the spray drying process. Traditional steam systems have high capital investment costs and low efficiency and cannot provide higher supply temperatures. Munters VariMax IFRG, an indirect recirculating gas heater, provides contaminant-free air – without increasing humidity levels – with supply temperatures up to 1000°F [538° C] and efficiency levels up to 98%.
Adverse effects
- Seasonal humidity variations can impact process time and quality.
- Blockages occur when the air contains excessive moisture because powders and granules naturally lump and clump, especially on food and pharmaceutical processing lines.
- Mold, fungi and bacteria quickly grow when relative humidity is high, potentially damaging products and putting employee health at risk.
- Condensation can pool on surfaces causing powders to stick and clump inside the machinery and drying chambers.
- Spray drying equipment corrosion can reduce efficiency and shorten equipment service life, driving up service and maintenance costs.
Why choose a Munters spray drying solution?
Munters has decades of experience developing and manufacturing proven spray drying solutions that increase efficiency, reduce energy consumption and positively impact your bottom line. Our solutions can help you achieve high product quality.
- Up to 40% increase in production capacity
- Up to 15% in energy savings
- More hygienic products
- Consistent, year-round process performance
- Enhanced product quality with minimal lumping, clumping, fouling and blockage
- Reduced Clean-In-Place (CIP) time and frequency
Products - Spray drying
Munters desiccant rotor improves Sensus Zwolle spray drying process
Based in Zwolle, the Netherlands, Sensus uses the chicory root to produce inulin, a sweetener used in the food industry, utilizing a spray drying process to convert the concentrated inulin solution to powder.
One of the most important parameters in the spray drying process is climate fluctuations and temperature and moisture content determine the product’s glutinosity, which can cause production stops due to fouling.
The Munters PureSystem Premium Plus 3500 with the patented HPQ Quantum desiccant rotor optimizes Sensus spray drying process with perfect inulin moisture content. With Munters proven technology, climate is no longer a variable but a constant factor, and production capacity has increased by 40%.
Elevate your spray drying process with Munters Service
Experience peak efficiency in your food, pharmaceutical, and chemical processes. Our expert team customizes cutting-edge dehumidification and heating solutions to optimize uptime, enhance product quality, and achieve significant energy savings. Trust Munters to extend the lifespan of your equipment and elevate your spray drying operation while improving air quality and efficiency.
Expert support for spray drying climate control
Collaborate with our dedicated support team to choose the perfect dehumidification or heating solution tailored to your spray drying needs. We understand the critical role of humidity and temperature in spray drying processes, helping you overcome challenges like seasonal variations and potential spoilage. With Munters expert support, maximize your throughput, energy efficiency, and profitability while ensuring consistent, high-quality product output.